Gearing up!
There are different types of industrial dust collectors, and deciding which one is best for your business can be challenging, especially if you don’t understand much about them.
So, what is exactly an industrial dust collector?
An industrial dust collector is a device that gathers contaminants from the air, such as dust, to improve the quality of air emitted by residential and retail operations.
A dust filter, a compressor, a dust extraction device, and a filter-cleaning system make up the system, which can manage high-volume dust loads.
Industrial dust collection and disposal not only clean the air but they also boost employee productivity and retention. It also guarantees a safe work environment and lowers the costs of maintenance operations.
So, there are different types of dust collectors, to know more about it & its working process, keep reading…
Different types of industrial dust collectors
Fabric filters
We use filtration in fabric filters to separate dust particles from hazy gases. They’re one of the most efficient and cost-effective dust collectors on the market. They can gather over 99 per cent of very fine particles with high efficiency.
How do these fabric filters work?
Dust-laden gases approach the baghouse and flow through the cloth bags that serve as filters.
Select filter bags with pre-coating or filter booster to ensure that they will last a long time. This method maximizes dust collection capability.
The filter bag permits tiny contaminants to leak through the bag filtering system without a pre-coat because the bag can only accomplish a portion of the purification.
Pulse-jet collectors
Another type of baghouse technology is the pulse jet dust collector, which comes in many different forms.
We can found it in almost every manufacturing setting that processes bulk solids, such as chemical and mineral preparation, food processors, and metal fabrication.
Due to their ease of modification, ability to tolerate a wide variety of temperature and pressure conditions, and excellent collection effectiveness, pulse jet versions are the most prevalent form of industrial dust collector.
How do these pulse jet collectors work?
The bag cleaning method works using a high-pressure air jet that delivers a shock of air into the bag, shattering the dust cake and releasing it for disposal.
Because of the quick air pulse, continuous operation with the fan operating is possible, and the system is not often segmented.
Laser pack collectors
It produces dust, fumes, and other oxides during laser and plasma cutting processes, which are hazardous to inhale. As a result, laser fume evacuation is critical for human protection and the efficient operation of pricey laser equipment.
The LaserPack 4 and LaserPack 6 offer robust, heavy-duty, and efficient responses for dust removal in your business. In addition, it is suitable for fume or smoke where flames are involved.
Features of laser pack collectors –
- Pre-wired controllers that are installed on the side of the collector for convenient on-site installation.
- We can start the Laser pack remotely from the primary lasers control systems.
- A dust drawer foundation that allows for convenient dust management and disposal.
Wet scrubbers
Wet scrubbers extract liquid-based industrial dust. The cleansing liquid comes into touch with a gaseous state consisting of dust particles in this system. The more the air, fluid, and stream contacts, the better the dust extraction efficiency is.
Three different processes of wet scrubbers –
- Gas-humidification – They accumulate the fine particles during this procedure, making it easier to acquire them.
- Contact between gas and liquid – This procedure is crucial because it influences the effectiveness of particle collection.
- Separation of gas and liquid – water droplets and dust particulates merge to form agglomerates when they come into contact in this procedure. They settle into the collector as they grow bigger.
Cartridge collectors are a special form of cloth filter made for specialized applications. For example, they are helpful when less room is required to get the same airflow as a bigger baghouse system.
Cartridge collectors
Benefits of using cartridge collectors
- Cartridge collectors fit more material into a smaller area, use fewer filters, and can switch filters from outside of the collector, reducing safety risks. These characteristics also cut down on time it takes to change the filtration and the labour expenditures that go along with it.
- Cartridge dust collectors are typically the best solution for fine dust, with efficiency hitting 99.97% at.3 microns.
- Cartridge dust collectors are suited for indoor or limited-space operations because they provide high-quality filtering in a tiny package.
Wrapping up!
Thank you for reaching here. I hope you have found this blog helpful and informative. Let’s have a quick look at how we can help you as a services provider. read more about: The importance of refractory materials
So, Ganesha’s is a prominent dust collectors manufacturer in India, with solutions for all dust collection requirements. Ganesha’s can help you choose the proper industrial dust collection and disposal system for woodworking, welding dust collectors, or other applications.
